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Products │ Print Process *Management │ Print Management Tools │ Register Presetting


Benefits

  • Typical 8 color job is brought into correct register within a few seconds at set-up speed (approx. 40 m/min, 130 fpm).

  • Extremely accurate, ± 0.05 mm (0.0019").

  • Single step correction is faster and more efficient than competitive systems.

  • Register marks can be printed anywhere on the repeat, in either longitudinal or lateral orientation, providing maximum flexibility.

  • Use of a common standard mark pattern, providing flexibility in your processes.

Time is money

One of the most effective ways to improve CI press productivity is to reduce the time required for make-ready.

By incorporating the PREMIUS digital 3Chip Option

Register Presetting, the process of bringing a new job into correct registration can be accomplished in less than a minute.

The “single step” correction method used brings jobs into register faster than competitive systems.

With this method, justone measurement is needed for the adjustment of all print units.

The control signals are transferred to the machine few seconds after start of the measuring.

So the material fraction which is spend during the register adjustment is reduced up to a tenth.


Improve overall press productivity

Reduce the time and material spend for setting up your press with PREMIUS digital 3Chip option Register Presetting.

Reduced setup time means additional production time.

Reduced material use means lower costs – in short: use of the Register Presetting option means you will save time, money and material. The system pays off and becomes profitable very quickly after its first use.


Technical specifications

  • Number of printing units: max. 12
  • Number of printmarks controlled: max. 11
  • Maximum register offset before register measurement
    • along the print mark: ± 4.5 mm (0.17")
    • across the print mark: ± 5,0 mm (0.19")
  • Measuring accuracy, typical: ± 0,05 mm (0.0019")
  • Web speed: 20 – 600 m/min (65 – 2000 fpm)

 

The following interface versions are available to output the control signals to the printing press:

  • Profibus
  • CAN-Bus
  • Ethernet
  • 24 V signals

 

Further interfaces available on request.



Register Presetting for CI Flexo Presses



Applications

The option Register Presetting is ideally suited to new printing press installations.

If your press is already equipped with a PREMIUS digital 3Chip System, it‘s easy to retrofit the Register Presetting software.

 

Particularly cost-efficient is the combination with the

PREMIUS digital 3Chip option Ink Deck Presetting for setting up the correct cylinder impression. Both functions use one mark field and work simultaneously.

This means an additional time saving and reduction of waste.


Functional principle

The Register Presetting option uses the PREMIUS digital 3Chip camera to capture an image of the register mark.

The system analyses the captured image of the color marks and determines the lateral and longitudinal register deviation in respect to the reference color (key color).

Deviations from the target positions arerecognized as register variation. The system then sends a command to the register adjustment system of the corresponding printing unit.

 

After register correction has been completed the color marks of all printing units are in their target positions.


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